In the modern tissue paper industry, packaging automation is becoming increasingly important for manufacturers looking to improve production efficiency, reduce labor costs, and maintain consistent packaging quality. The ALX-GTS60 Fully Automatic Bottom Pull Tissue Packaging Machine is designed specifically for automatic bottom-pull tissue packaging, providing an integrated solution for tissue feeding, bag opening, bagging, pushing, sealing, and finished-product discharge.

As a professional tissue packaging machine manufacturer in China, Dongguan Ailixing Machinery Co., Ltd. developed the ALX-GTS60 to meet the growing demand for efficient and stable bottom pull facial tissue packaging machines.

The machine adopts multiple servo-driven units and an intelligent control system, enabling precise product handling and stable automatic packaging at speeds of up to 60 packs per minute.
 

What Is a Bottom Pull Tissue Packaging Machine?

A bottom pull tissue packaging machine is an automatic packaging system designed for tissue products that are extracted from the bottom of the package. Compared with conventional tissue packaging formats, bottom-pull packaging provides a distinctive product presentation and is particularly suitable for hanging or wall-mounted tissue products.

The ALX-GTS60 integrates multiple packaging processes into one automated system:

Tissue Feeding → Product Sorting → Bag Storage → Bag Picking → Bag Opening → Bagging → Bag Supporting → Product Pushing → Heat Sealing → Finished Product Discharge

This automated process minimizes manual intervention and helps maintain consistent packaging quality.

Bottom-pull tissue packaging is also becoming an increasingly important packaging format in automated facial tissue production lines. Current industry solutions commonly use servo-driven feeding, stacking, bag opening and packaging processes to achieve stable automatic production. (alxmachine.com)

 

ALX-GTS60 Fully Automatic Tissue Packaging Machine

The ALX-GTS60 is designed for automatic packaging of bottom-pull tissue products. It can be connected with an upstream tissue cutting machine or tissue production line to create a more continuous automated packaging process.

Main Technical Specifications

Actual machine configuration and performance may vary according to product specifications, packaging materials and customer requirements.

Suitable Product Size for Bottom Pull Tissue Packaging

The ALX-GTS60 is designed for a range of bottom-pull tissue product specifications.

Finished Product Size:

• Length: 200–400 mm

• Width: 125–200 mm

• Height: 85–100 mm

The machine also uses a specially designed nylon air-suction pusher head suitable for products with a height of 85–105 mm, with an adjustable stroke of 115–210 mm.

For customers with special tissue dimensions or packaging requirements, the packaging system can be customized according to product samples and production requirements.

 

Key Features of the ALX-GTS60 Tissue Packaging Machine

1. High-Speed Automatic Packaging

The ALX-GTS60 has a design speed of 65 packs/minute and a stable production speed of approximately 60 packs/minute, depending on the tissue specifications.

This makes it suitable for medium- to high-volume tissue packaging applications where consistent production speed is important.

2. Multiple Servo Motors for Precise Control

The machine uses multiple independent servo-driven units for product handling and packaging operations.

The main servo components include:

• 0.75 kW servo motors × 7

• 1.0 kW servo motors × 3

• 2.3 kW servo motors × 3

• 3 kW servo motor × 1

The servo system allows individual mechanisms to be precisely controlled, helping improve synchronization between feeding, bag opening, bagging, product pushing and sealing.

Servo control is widely used in modern tissue packaging systems because it allows precise positioning and flexible adjustment of different packaging operations. (en.xinje.com)

3. Four High-Capacity Bag Storage Units

The ALX-GTS60 is equipped with four large-capacity bag storage platforms, with a combined capacity of approximately 3,200 pre-made bags.

The configuration is designed as:

Two working + Two standby

Photoelectric sensors monitor the remaining bags, while the servo-driven system automatically switches between bag storage units.

A fixed brush and air-blowing system are installed at the front of the bag storage platform to help prevent two bags from being picked up simultaneously.

This design reduces the frequency of manual bag loading and helps maintain continuous operation.

4. Automatic Bag Picking and Opening

The bag picking system uses pneumatic movement combined with vacuum suction cups to pick individual bags.

After picking, an independent servo motor controls the bag pulling movement. The pulling stroke can be adjusted through the touch screen according to different bag sizes.

The bag opening system uses upper and lower vacuum suction cups to open the bag mouth through negative pressure.

The opening stroke can also be adjusted through the touch screen.

A bag-opening detection sensor is incorporated into the system. When a bag-opening fault is detected, the automatic reject system removes the defective bag from the production process.

5. Stable Automatic Bagging System

After the bag is opened, the automatic bagging mechanism transports it to the bag-supporting position.

The bagging system is servo-driven and includes bagging position detection.

Once the bag reaches the correct position, the bag-supporting mechanism opens and holds the bag securely before the tissue product is inserted.

This multi-step structure helps improve packaging stability and reduce packaging errors.

Intelligent Tissue Product Feeding and Sorting

The ALX-GTS60 uses a three-section differential conveyor system driven by independent servo motors.

The process can be summarized as:

Slow-Speed Feeding → Medium-Speed Separation → High-Speed Product Transfer

The first conveyor connects with the upstream tissue cutting machine. The second conveyor separates the tissue products at a controlled distance, while the third conveyor transfers the products at a higher speed.

After the products are properly arranged, pneumatic and servo mechanisms transfer them to the product holding platform.

The conveyor speed can be adjusted through frequency conversion control, allowing the operator to adapt the machine to different tissue specifications.

Servo-Driven Product Pushing System

The ALX-GTS60 is equipped with an independent servo-driven pusher mechanism.

The pusher smoothly inserts the tissue product into the opened packaging bag.

The pusher is equipped with an air-suction folding mechanism to assist with packaging corner formation. Different pusher heads can be selected according to product height and packaging specifications.

The forward position of the pusher can be adjusted through the touch screen, while position detection helps maintain consistent product positioning.

Automatic Heat Sealing and Cutting

The rear sealing system is independently servo-driven and performs:

• Bag sealing

• Bag cutting

• Side pressing

• Upper pressing

• Packaging position stabilization

The sealing method can be customized according to the customer's actual packaging samples.

The standard sealing edge is approximately 15 mm, while the cutting surface is designed to be smooth and clean.

The sealing temperature can be adjusted through the temperature control system, with a setting range of approximately 0–300°C, allowing operators to adjust the temperature according to the packaging material.

Intelligent Control System

The ALX-GTS60 adopts a PLC-based control system with a touch-screen human-machine interface.

The main electrical components include:

• XINJE PLC

• XINJE expansion PLC

• XINJE servo motors

• XINJE touch screen

• Shihlin frequency converters

• Delta switching power supply

• CHINT electrical components

• Yudian temperature controllers

Important machine parameters can be adjusted through the touch screen, while key settings can be password protected.

The control system also supports automatic fault detection and alarm functions, making daily operation easier for production personnel.

Safety Design for Automatic Tissue Packaging

Safety is an important consideration for high-speed automatic packaging equipment.

The ALX-GTS60 includes protective sheet-metal guards around moving mechanisms. The machine is equipped with:

• Start-up alarm system

• Fault display system

• Emergency stop system

• Safety warning labels

• Maintenance lockout switch

• Protective guards for moving mechanisms

The emergency stop function is designed to reliably stop the machine's moving mechanisms within approximately 0.3 seconds.

The machine also includes automatic low-air-pressure alarm and shutdown functions to help protect the pneumatic system.

Optional 1.5-Meter Coding Conveyor

For customers who require production date or batch-code printing, the ALX-GTS60 can be equipped with an optional 1.5-meter coding conveyor after the sealing and discharge section.

This allows the customer to integrate a date coder or inkjet printer into the packaging line.

The optional coding section can be configured according to the customer's printing requirements and production layout.
 

Why Choose an Automatic Bottom Pull Tissue Packaging Machine?

For tissue manufacturers, automation can provide several important advantages:

Higher Production Efficiency

Automatic feeding, bag opening, bagging, pushing and sealing reduce manual handling and help maintain continuous production.

Consistent Packaging Quality

Servo positioning and automatic detection help maintain consistent product positioning and sealing quality.

Reduced Labor Requirements

The automatic packaging process reduces the number of manual operations required during production.

Flexible Product Adjustment

Product and machine parameters can be adjusted through the touch screen, making the machine suitable for different tissue specifications.

Easy Integration

The ALX-GTS60 can be connected with upstream tissue cutting equipment and optional coding equipment to form a more complete automated packaging line.

ALX-GTS60 Applications

The ALX-GTS60 is mainly designed for bottom-pull tissue products, including:

• Bottom-pull facial tissue

• Hanging facial tissue

• Bottom-extraction tissue

• Automatic facial tissue packaging

• Tissue paper bundles

• Other customized tissue products

For customers planning a complete production line, the bottom-pull packaging machine can be integrated with tissue folding, cutting, conveying and other converting equipment.

Modern tissue production suppliers also offer complete bottom-pull tissue production solutions combining tissue converting and packaging equipment. (alxmachine.com)

ALX-GTS60 – Professional Tissue Packaging Machine Manufacturer in China

Dongguan Ailixing Machinery Co., Ltd. specializes in the development and manufacture of tissue packaging machines, facial tissue packaging machines and automated tissue packaging solutions.

The company provides customized packaging equipment according to:

• Product dimensions

• Tissue stacking configuration

• Packaging bag specifications

• Production capacity

• Factory layout

• Automation requirements

For customers looking for a fully automatic tissue packaging machine, bottom pull facial tissue packaging machine, or complete tissue paper packaging line, the ALX-GTS60 provides a compact and highly automated packaging solution.

Dongguan Ailixing Machinery Co., Ltd.